Topic: Inslot's Checkered Flag Raceway - Set Up After the Move

The track is now in its new location in Vancouver and today I spent most of the day working on the reassembly. It is good to have all  the legs reattached and the track together as one piece again. I had originally planned to raise the track a few inches to allow for more storage underneath however, I really like the original height of the track surface so I decided not to raise it. Kirk Smith hit the optimum track height right on the money with the original build!

I started the day's work by first lining up the top or back straight. I used a pick in one of the screw holes to keep it somewhat aligned as I wiggled the track around to get the joint as tight and level as possible.
http://www.naste.org/members/bill/IMG_7490.jpg

It's been quite some time since I've done any work while on a creeper! Seems like it was more fun when I was younger....
http://www.naste.org/members/bill/IMG_7491.jpg

Getting the top/back straight joint aligned well required a floor jack and short post, and some clamps.
http://www.naste.org/members/bill/IMG_7492.jpg

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

I used clamps underneath the track surface on the framework to hold everything together while I made minor adjustments.
http://www.naste.org/members/bill/IMG_7493.jpg

More jack and post work to align the lower curve leading to the short straight.
http://www.naste.org/members/bill/IMG_7494.jpg

I truly love Harbor Freight Tools, but sometimes you realize you get what you paid for!
http://www.naste.org/members/bill/IMG_7495.jpg

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

Clamping the track's framework underneath allowed me to get everything lined up before I screwed and bolted it together. I used multiple clamps at various points to get the job done.
http://www.naste.org/members/bill/IMG_7496.jpg

I replaced the lag screws holding the two different sections of the track's framework together with bolts, nuts, and lock washers. I like this method a little better because it allows for some minor adjustments.
http://www.naste.org/members/bill/IMG_7497.jpg

These are just some of my "minor adjustment" tools, the rubber mallet and wooden board.
http://www.naste.org/members/bill/IMG_7501.jpg

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

After today's work the track is all one piece again. The joints are all aligned and ready for a little finish work. Finish work means filing, sanding, and a little bondo, but it won't take much.
http://www.naste.org/members/bill/IMG_7502.jpg

Here's a close up look at the upper/back straight track surface joint. It went back together very well and I'm pleased with the alignment. The gap is very narrow and the pieces are level, no drop or bump in the surface.
http://www.naste.org/members/bill/IMG_7503.jpg

The lower curve where the turn marshal's hole is located was really hard to get right. I used the floor jack and post to get it level, but when I started setting the other parts of the track onto legs the joint would shift. Probably due to differences in my shop floor from Bob's. This joint took a lot of persuasion, mallet, wood, jacking, and track table leg resetting!
http://www.naste.org/members/bill/IMG_7504.jpg

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

I figured the reattachment of the 180 degree curve at the exit of the banked turn would be the easiest part.....uh, nope! Getting it aligned well along with the curve at the marshal's hole was frustrating. Jacking up the table, attaching legs, and a little light mallet work would get one of the two just right, but upset the other. I finally got it right but it was a battle!
http://www.naste.org/members/bill/IMG_7505.jpg

This joint at the 180 degree curve where it connects to the short straight in front of the driver's station was probably the second most troublesome. I finally got it lined up after I realized that straight needs to go downhill just ever so slightly, and the table needs to slope down to the left front corner from the rear just a bit. And I mean just a bit! You don't even notice it unless you stand way back to look. It's probably less than 1/2 inch slope in 5 feet right to left, but until I got it right I had a bump in the track joint because the two surfaces were not level. One thing I soon realized, there is a reason they started building slot car tracks in modular type sections with adjustable legs!
http://www.naste.org/members/bill/IMG_7506.jpg

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

Freaking amazing!  Well done.

"Big Smooth"

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

Thanks Smooth!

My plan is to get it up and running so everyone interested can do some racing on it at its new location. After we get some run time on it I'd like to maybe do some maintenance work like rewiring the driver's stations, replacing some of the side boards, and maybe new braid. It doesn't really need anything, but I'd like to put some of my own touches into it at some point. I want it to retain its character and heritage, true to its original builder Kirk Smith, and its home clubs PASER & OSCAR it served for years. I don't want to change it into something else.

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

Your track's underside looks a lot like mine. I too have spent some time on a creeper! Great work, Bill, I can't wait to try out the track!

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

Awesome job Bill, Can't wait to throw down some laps, from the looks of it they will be silky smooth!

Zack

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

Looking good there Bill.time sit back and down a few brews and look over your hard work. Job well done

The secondnidator

11 (edited by Mitch58 January 22, 2019 12:44 pm)

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

Does Diane come out every couple of days to make sure you're still okay? Or do you come in at night?

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

I come in at night!

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

I am thoroughly enjoying my shop now! I have access to, and can find ALL of my tools!...Well except for some of the tools I use for building slot cars. Those are still packed.....somewhere....But I now have a track to work on, and in my shop I can crank up the music (yes, I have a stereo in my shop) and fritter away the hours. And, when I'm done working I can leave a mess if I want to, because I don't have to try and get a car inside at the end of the day! With the new track now in place I have gained 176 square feet that is good for nothing but....wait for it.......STORAGE! That means once I have the track operational I can start going through all the boxes in the attic! This is AWESOME!

Today I finished cleaning the track surface off.
Before:
http://www.naste.org/members/bill/IMG_7509.jpg

After:
http://www.naste.org/members/bill/IMG_7510.jpg

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

After I had the track surface cleaned, I did an assessment of the condition of the braid. I used blue painter's tape to make the areas of concern.
http://www.naste.org/members/bill/IMG_7516.jpg

The good news is other than where the track was disassembled there are np portions of the braid that MUST be replaced. There are some worn spots, but nothing terrible. For the most part all of the braid is in very good condition.

My plan includes storing my routed HO track underneath this track. I will build a platform on casters for my 8 foot X 4 foot HO track table. I moved and removed some of the track's legs to make room for storage of the HO track underneath the two straights.
Before:
http://www.naste.org/members/bill/IMG_7526.jpg

After:
http://www.naste.org/members/bill/IMG_7527.jpg

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

I measured the minimum clearance of the underpass at 2 3/4 inches. Although this is not much my tallest racing cars pass through just fine. Probably not so much for any Halloween cars!

1/24 NASTRUCK.
http://www.naste.org/members/bill/IMG_7512.jpg

1/32 Slot.it Chaparral.
http://www.naste.org/members/bill/IMG_7514.jpg

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

The last thing I worked on today was the braid. I started to remove the old glue used to hold the braid to the track surface using an old knife I have. I was very pleased to find the braid land was well painted by Kirk Smith when he originally built the track. Being well painted helps save the MDF underneath from damage when the old braid and glue is pulled up.

http://www.naste.org/members/bill/IMG_7529.jpg

http://www.naste.org/members/bill/IMG_7530.jpg

This old knife was my grandfather's. I have no idea what he used it for but it works perfectly for scraping off the old glue in the narrow land next to the guide slot. It is dull so it does not cut into the paint or MDF. I love it when I can put to good use some of these really old tools my grandfather had. I know for a fact this knife is much older than I am!

http://www.naste.org/members/bill/IMG_7531.jpg

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

That's quite the difference on the track after cleaning.  What did you use?

"Big Smooth"

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

Bob had been using Naptha. He gave me a couple spray bottles and partial cans. It is a strong solvent/thinning agent so it stinks a bit, plus you should probably use plastic gloves. But it definitely cleans! Takes off dirt, grease. whatever with ease!

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

Nice work Bill, keep the work going.

Race cars are neither beautiful nor ugly. They become beautiful when they win.

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

Looking sweet!

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

My original plan was to do a minimal amount of work to get the track up and running as quick as possible. Well...that was yesterday's plan. Today I started working on the track's running surface. I knew I had these countersunk screw holes to fill to meet even that minimum standard.
http://www.naste.org/members/bill/IMG_7534.jpg

Since I felt I needed to at least fill the screw holes, I decided to go ahead and refinish all the track surface joints where it was taken apart. They were lined up really well, and I probably could have just relaid the braid and got it going, but I really do want the track good and smooth, just like it was before. The first thing I did was block sand the joints to eliminate any steps or drops where the pieces met.
http://www.naste.org/members/bill/IMG_7533.jpg

Once the joints were block sanded they were good, flush, and ready for a skim coat of Bondo.
http://www.naste.org/members/bill/IMG_7538.jpg

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

This is what the countersunk screws in the track surface look like before the bondo is applied. They're pretty deep and the trick is, if the track should ever have to be moved, these puppies have got to come out! We spent quite a bit of time digging them out so we could separate the track pieces.
http://www.naste.org/members/bill/IMG_7540.jpg

When we were taking the track apart, we didn't even know exactly how many screws there were to remove, or exactly where they were located. Being a realistic type of person, I know some day this track will be moved. Probably not in my life time, but someday. So for the next caretaker of InSlot's Checkered Flag Raceway I am taking lots of photos illustrating where and how to disassemble this beast! Plus, where there are countersunk screws in the track surface that MUST come out to complete the disassembly, I am covering the screw heads with a small piece of paper. I'm hoping this little piece of paper will not only keep the Bondo filler out of the phillips head screws, but keep the Bondo from bonding to the screws as well!
http://www.naste.org/members/bill/IMG_7541.jpg

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

So I got quite a bit done today, more than I had hoped for. I got all the joints and screw heads Bondo'd and sanded. Next step will be some minor touch up painting of all the track surface joints.
http://www.naste.org/members/bill/IMG_7551.jpg

Although I decided to do a little more work than I originally planned on, I don't think it will set me back much, and I believe it will be a better finished product for everyone to enjoy.

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

Awesome job Bill!

Zack

Re: Inslot's Checkered Flag Raceway - Set Up After the Move

Thanks Zack.