This morning's work consisted of sanding the Bondo in the joints and screw holes I applied yesterday. I broke down and pulled out my small orbital sander, I had always completed this step with a sanding block by hand. This morning I decided I'm too old for that crap! I really should've gotten smarter sooner! I still have a second finish coat of Bondo to lay down but I may go ahead and get some of the router work done first.

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1,202

(5 replies, posted in Rapid Raceway)

Sorry Doc. I'd hire ya but, I can't afford ya!

1,203

(5 replies, posted in Rapid Raceway)

You're welocme Rico. The real thanks goes to Howie for doing everything to make this happen!

Thanks Howie!

Haven't posted any updates in the last few days but, I have been doing a little work on the track most everyday. Today I finished fitting the joints of the new sections of MDF track/roadbed. I shimmed and filed each joint to level them to the old sections of track. The pieces are now all shimmed and secured in place with screws. It's now time for muddin' and then firing up the router!

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http://www.naste.org/members/bill/IMG_2834IFC.jpg

docdoom wrote:

Didn't aomeone get killed at construction  site a few years ago were they were putting one of those concrete  walls up and it fell and smashed a worke rin Portland? What a bad way to go. Not there is really any good way to go
Well maybe one.


Yes. That was a few years ago.

I wanna go with a controller in my hand!

Today I trimmed up the MDF sheets and fit them into place for mock up. I also installed some more legs to help further support the track table in different areas.

http://www.naste.org/members/bill/IMG_2813IFC.jpg

Pretty corny Doc! I remember those safety videos! The ones I remember involved FIRE and EXPLOSIONS! We always viewed them as a challenge!

DUDE. you have NO idea! This IS my PC photo! What you don't see are the beer bottles, no safety glasses anywhere, safeties on power equipment bypassed, etc., etc.

1,209

(7 replies, posted in Track)

Hey Doc, if Home Depot doesn't have what you're looking for go to Shur-Way Lumber on St. Johns. I made two trips to Home Depot for something they didn't have but Shur-Way did have it. Their prices are comparable and they load it for you!

John Gill came over to help me manhandle the sheets of 3/4" MDF. We were able to get both sheets cut and fit into their respective places between the hairpin and the rest of the track.

Then Stuart Wall showed up and we discussed the track design that will fill in the gaps.

The Official PASER Track Design Team in action!
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You're absolutely right Chris! I have already removed all the existing shims from the straight section exiting the bank (the track is just hanging there unsupported. It is twisted from being screwed into place for so long). The end of that straight will be screwed down flat at a slightly elevated position above the tabletop to meet up with the new straight that leads into the hairpin. Same old scenario....change this and you screw up that!............

kidvolt wrote:

Looks fantastic.  In an imaginary way.

Yes, there are currently two sections for "slotless" cars........

       "All the old track records are now obsolete, you'll/we'll have to start over."

Depending on when I get all this work done, maybe I'll have another open house for the track re-opening?

That set up looks pretty cool Doc!

What I accomplished today:
1. Another trip to Home Depot (and NOT finding what I actually wanted......again....).
2. Another trip to the lumber yard (to get what I actually needed at about the same price as Home Depot....if they had it).
3. Cut, fit, and installed tabletop plywood surface.
4. Added additional 2x4 bracing to the tabletop framework.
5. Played around with lane designs to reconnect the hairpin turn to the rest of the layout (most fun part).

I used 1/2" plywood (OK, 15/32") for the tabletop. The original portion is 5/8", which you can't find anymore. Even 1/2" and 3/4" is undersized by 1/32" now days. I mean come on, how much can 1/32" actually save them?
http://www.naste.org/members/bill/IMG_2802IFC.jpg

Here you can see where I drew in the proposed new slots that will tie the hairpin curve back into the rest of the course.
http://www.naste.org/members/bill/IMG_2806IFC.jpg

This is a very good question Doc, one I have contemplated myself. I guess it's just nostalgia. I want to retain as much of the original track and its history as possible. It would probably be easier to just re-route a new corner, and it would only cost an additional $30 for another sheet of MDF. But there's that stubborn part of me I constantly deal with, and there's the "challenge" part of the endeavor..........We'll see how it goes, it's not over yet.....

It definitely helps relieve a little stress Doc!

I don't have much to show for today's efforts. I spent a little extra time trying to find materials. It seems as though every time I restore or re-construct an existing track I find myself wondering if it would have just been easier to start over from scratch. Today some of the "challenges" that come up when re-constructing an existing track made themselves known. First off this track surface is 5/8 inch MDF. Now the easiest way to make changes in the layout is to use like materials, so that all the joint line up easily. Well guess what, I found out after visiting Home Depot and our local lumber yard, 5/8 inch MDF is no longer easy to find. So I went with 3/4 inch MDF. I'll use 1/2 inch plywood for the tabletop instead of the 5/8 inch used on the rest of the tabletop. This should put my track surface joints even where the track is flat to the tabletop. Where the straight from the exit of the banked curve comes down the hill, I will have to do some fancy shimming to make the 5/8 inch roadbed flush with the 3/4 inch roadbed.

The next challenge was with the 180 degree hairpin. As the hairpin was originally mounted to the tabletop. the entry into the corner was elevated making for downhill travel through the curve. With the layout reconfiguration the lead into the hairpin will be with a flat transition. This meant I had to remove all the screws screwing the MDF roadbed to the tabletop. Not terribly difficult but time consuming. I used a magnet (I've found many "useful" uses for 1/32 slot car traction magnets) to locate the screws, and then dug out the bondo covering them with a knife so I could remove them. I had to remove almost every screw so I could knock out the shim materials under the roadbed. The profile for this curve will be totally opposite of what it was originally.

So now it's hot and I'm done for the day!

I cut and installed a couple 2x4s in the framework for cross bracing.
http://www.naste.org/members/bill/IMG_2796IFC.jpg

In this photo you can see the 18 or so screws I had to remove to get the shims out from under the roadbed.
http://www.naste.org/members/bill/IMG_2800IFC.jpg

This shows the original profile of the corner when it was positioned at the exit of the banked turn. Not gonna work where it is located now!
http://www.naste.org/members/bill/IMG_2799IFC.jpg

Thanks Howie, I figured you'd be gone this week. I've been getting some of the easier stuff done that I can accomplish by myself while working in "other" projects (bush trimming, trip to the dump, driving with my Granddaughter while she has her permit).......

It will be an 11 to 12 foot lap length increase when it is all said and done.

Yes, thanks Rico!

This morning I got the perimeter of the frame for the new section built. I like to do my cutting outside, so by 11:30am it was getting too hot. I also ran out of long 2x4s, so I shut 'er down. So that means tomorrow morning I have to go out and trim our "wild" bush so I can top off the trailer load and take it to the dump. Then I can go pick up more 2x4s and the two sheets of 1/2" MDF I need for the track surface...........

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That knife is my go to all purpose tool! When damage needs to be done it'll do it! Between that and my saws-all, I'm good to go!

I'm going to try to get some serious work done this week. I have no schedule yet because I'm also trying to work in days to take my Granddaughter driving. The driving days are harder to schedule because of my Granddaughter's spur of the moment schedule!

Up early, 8 cups, then out to the shop!

With the two temporary legs attached the curve is stable standing alone.
http://www.naste.org/members/bill/IMG_2782IFC.jpg

The curve is positioned to maintain 18 inches clearance from the other portions of the track to allow for turn marshals. Turn marshals will be able to access all portions of the track without crawling! No more hands and knees stuff for us old guys!
http://www.naste.org/members/bill/IMG_2786IFC.jpg

This is where the hairpin will sit in relation to the rest of the track. I will be adding about 12 feet overall to the lap length. The next step is to build the tabletop portion tying in the space between the curve and the rest of the track.
http://www.naste.org/members/bill/IMG_2788IFC.jpg

I was out early again this morning to try to beat the heat. The shop stays nice and cool, but I had some 2x4s to cut and I like to do those cuts outside.

Once I had the doors closed back up to keep the heat out, I got started on the removal of the hairpin turn. First I pulled the braid up and dug out the screws joining the track surface pieces. The paper I had stuffed into the screw recess hole before applying the bondo worked out really well. I was able to easily expose the screw heads and did not have to dig bondo out of the phillips heads!
http://www.naste.org/members/bill/IMG_2777IFC.jpg

http://www.naste.org/members/bill/IMG_2778IFC.jpg

I installed two temporary legs to help support the curve section on its own. Then I removed the two bolts and nuts, and the screws holding the hairpin to the rest of the track tabletop. The curve separated easily once I had removed ALL the screws.
http://www.naste.org/members/bill/IMG_2780IFC.jpg

1,224

(2 replies, posted in Cars)

Nice starting grid Rico!

Because this area will be subjected to a lot of pressure from turn marshals leaning in to retrieve cars, I installed a replacement 2x4 in the tabletop framework. I installed this one at the same angle as the track surface to provide extra support for the relocated side board.
http://www.naste.org/members/bill/IMG_2771IFC.jpg

A little cleanup of the rough cuts was called for after the bracing was installed.
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And ta da....no more need for anyone to crawl into the "hole"!
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